Plastic Film Washing Line
Build stable, saleable PP/PE film flakes with a turnkey plastic film washing line engineered for real-world contamination.
- Feedstock: LDPE/LLDPE film, PP raffia woven bags, agricultural film, greenhouse covers
- Capacity: 300 / 500 / 1,000+ kg/h (scalable)
- Output: washed, dewatered flakes; integrates with a Plastic Squeezer to reach <3–5% moisture before pelletizing
Rapid Deployment
Pre-assembled, factory-tested modules arrive ready for installation, minimizing downtime during plant upgrades or new facility launches.
Superior Cleaning Performance
Advanced dual-stage floating and friction washing aggressively strips away labels, paper, and organic contaminants before the main wash cycle.
Intelligent Resource Management
Automated closed-loop water circuits and monitored steam manifolds optimize utility consumption without compromising cleaning consistency.
Designed for Operator Safety & Efficiency
Featuring guarded access points, intuitive HMI controls with pre-set recipes, and clearly marked service zones to ensure your team remains safe and productive.

See Our High-Performance Film Pre-Wash Cycle in Action
Watch how our system effortlessly handles heavily soiled agricultural film, separating lightweight contaminants before the intensive friction washing and dewatering stages. This video demonstrates the complete material path, helping your team visualize seamless upstream and downstream integration.
- Witness the efficiency of our floating separation process, which skims labels and soil without losing valuable flakes.
- The inline friction washer segment showcases our advanced closed-loop rinse water management system.
- See operators monitor amp loads and flow alarms in real-time on the intuitive HMI during live operation.
Turnkey Film Washing & Recycling Solution
We engineer complete size‑reduction, washing, and dewatering systems for PP/PE film with real‑world contamination (soil, paper, organics, and sand). Each plastic film washing line is configured to deliver clean flakes with stable bulk density and low carryover—ready for mechanical drying with a Plastic Squeezer and downstream pelletizing.
Typical feedstocks include post‑consumer packaging film, agricultural film, greenhouse covers, woven sacks, and jumbo bags.
Scalable Capacity
Available in 300, 500, and 1,000 kg/h configurations to seamlessly match the scale of your downstream extrusion or pelletizing equipment.
All-in-One Processing
Each unit integrates film conveying, wet size reduction, float separation, friction scrubbing, and dewatering to efficiently remove contaminants without impacting output.
Seamless Automated Workflow
From film conveyor to silo, the process is fully automated: Conveyor → Wet Crusher → Floating Wash → Friction Wash → Final Float → Dewatering → Drying → Silo. This eliminates the need for manual transfers and increases operational efficiency.
Optimized Utility Usage
Smart-managed, closed-loop water circuits, shared steam manifolds, and continuous monitoring significantly reduce resource consumption while delivering powerful cleaning action.
Typical line position
- Upstream: bale opening & sorting → Single‑Shaft Plastic Shredder / wet size reduction via Industrial Plastic Crusher
- Downstream: Plastic Squeezer → optional thermal drying → silo → Plastic Film Recycling Pelletizing Machine
Versatile Material Support
Engineered to process PP, PE, and PET films, including agricultural and greenhouse films, woven bags, and jumbo bags.
Advanced Process Control
A user-friendly touchscreen HMI provides recipe recall, real-time water-level sensing, and a detailed alarm history for rapid troubleshooting.
High-Efficiency Dewatering & Drying
High-speed friction washers and centrifugal dryers produce low-moisture flakes ready for immediate storage or extrusion.
Optimized Crew Productivity
An ergonomic layout and integrated safety interlocks allow for efficient and safe operation with a compact team on every shift.
Precision Water Management
Floating tanks with adjustable overflow effectively separate and suspend contaminants while preserving valuable plastic flakes.
Durable, Heavy-Duty Construction
Built with 304 stainless-steel tanks, wear-resistant paddles, and sealed bearings to withstand abrasive materials and ensure long-term reliability.
Customizable Add-on Modules
Optional heaters, dosing pumps, and remote monitoring capabilities allow you to tailor the system to meet specific local recycling standards.
Seamless Downstream Integration
Designed to feed flawlessly into Repolyx Systems pelletizing, extrusion, or baling systems for a complete, end-to-end recycling solution.
| Capacity (kg/h) | Install Power (kW) | Required Area (m²) | Required Staff | Required Steam (MPa) | Required Water (m³/h) |
|---|---|---|---|---|---|
| 300 | 150 | 350 | 4 | 0.6 – 0.8 | 3 |
| 500 | 230 | 460 | 6 | 0.6 – 0.8 | 4 |
| 1,000 | 430 | 500 | 6 | 0.6 – 0.8 | 5 |



Comprehensive Warranty and Lifetime Support
Your investment is protected by our commitment to quality and performance. Repolyx Systems stands behind every system with a robust warranty and dedicated support to ensure your long-term success.
Standard 2-Year Comprehensive Warranty
Our film washing lines come with a 24-month warranty covering all major components and craftsmanship. This ensures peace of mind and protects your investment against defects.
Extended Warranty Options
Tailor your coverage to your operational needs with our flexible extended warranty plans. Secure long-term protection for critical components like motors and control systems.
24/7 Technical Support
Our expert support team is available around the clock to assist with troubleshooting, operational questions, and maintenance guidance to minimize downtime.
On-Site Service and Training
We offer professional on-site installation, commissioning, and comprehensive training for your operators and maintenance staff to ensure optimal performance from day one.
Genuine OEM Parts
Maintain the integrity and performance of your equipment with our readily available, genuine OEM replacement parts. Fast shipping ensures you get what you need, when you need it.
Versatile Film Applications
Proven performance for post-consumer and agricultural film recycling.
Agricultural Films
Mulch film, greenhouse covers, and banana films.
Post-Consumer Films
Garbage bags, shopping bags, and packaging films.
Industrial Films
Stretch wrap (LLDPE) and shrink wrap (LDPE) from logistics.
Woven Bags
PP raffia, cement bags, and jumbo/super sacks.
What is the final moisture content?
After centrifugal drying and squeezing, moisture is reduced to <3-5%, ready for pelletizing.
Can it handle contamination?
Yes, our high-speed friction washers and sink-float tanks effectively remove sand, paper, and organic matter.
How do you dry the film?
We use a combination of centrifugal dewatering and a Squeezer for optimal dryness.
What is the throughput capacity?
Standard lines range from 300 kg/h to 1000+ kg/h, scalable to your needs.