Frequently Asked Questions

We use low-speed, high-torque shredding with adaptive ram pressure and anti-wrapping cutter geometry. The PLC monitors motor load in real time and automatically adjusts feed pressure, rotor speed, and dwell time to keep cut stability even when films or soft fractions behave inconsistently.

Each line starts with form-factor mapping: bulk density, geometry, contamination attachment, and moisture. We then configure the right sequence of size reduction, friction washing, float-sink separation, dewatering, and thermal drying to ensure stable downstream pelletizing or flake quality.

We calculate effective throughput from feed composition, contamination ratio, moisture, target output spec, and expected process losses. The proposal includes stage-by-stage mass balance and rated capacity ranges rather than a single nominal number, so operations planning is realistic.

Yes, with the right preprocessing envelope. We design flexibility into washer intensity, residence time, and dewatering stages, then define an operating window for moisture and contamination at the infeed. For highly unstable streams, we recommend optional buffer and dosing modules.

Quality control is built into both mechanics and controls: staged drying, melt filtration options, temperature zoning, and closed-loop alarm thresholds. During commissioning, we tune recipes by material family so operators can reproduce output targets batch after batch.

Yes. Our lines are designed with expansion points for upstream feeding, washing intensity, drying, and pelletizing modules. In many projects, capacity upgrades can be completed without replacing the full line, reducing CAPEX disruption.

Yes. We regularly integrate with existing conveyors, sorters, extruders, water loops, and plant utilities. Integration scope includes mechanical interfaces, electrical synchronization, and PLC/IO mapping for stable line logic.

Yes. We deliver centralized PLC-based control with recipe management, alarms, and key KPI visibility. Operators can monitor and adjust major process parameters from a unified interface, improving consistency and reducing manual intervention.

Absolutely. We tune line configuration around your downstream use case, such as film extrusion, injection molding, or compounding. The target specs define filtration level, drying strategy, and pelletizing configuration.

Yes. We provide on-site commissioning and startup assistance for overseas projects, including prior deployments in Europe such as Tielt, Belgium. Response windows depend on SLA tier, but remote triage starts immediately and on-site dispatch is planned with regional priority.

We maintain critical spare-part lists by line configuration and recommend stocking levels based on operating hours. Wear components, screens, blades, and seals are prioritized, and we align replenishment planning to reduce unplanned downtime risk.

Support includes fault diagnosis, parameter review, process optimization guidance, and maintenance troubleshooting through remote channels. For recurring issues, we issue corrective action guidance and update preventive maintenance recommendations.

We provide commissioning-phase operator training, safety and SOP walkthroughs, and maintenance checklists. Documentation covers startup/shutdown logic, routine inspections, wear-part replacement cycles, and troubleshooting flow.

Savings depend on feedstock and baseline equipment, but integrated control and right-sized process modules typically reduce unit energy consumption versus fragmented legacy setups. We quantify this during proposal by modeling kWh per ton against your current operation.

Wear-part economics are driven by material abrasiveness, contamination, and operating discipline. We define expected service intervals and stocking plans upfront so maintenance can be scheduled instead of reactive, which lowers unplanned stoppage cost.

Payback varies by throughput, local energy price, labor structure, and output value, but many projects target a payback window between 18 and 36 months. We provide scenario-based ROI estimates so internal approval teams can evaluate risk and return clearly.